Brooks Machinery January 25th, 2016 Newsletter
In this Issue:
- OMAX Intelli-CAM
- Tips for 5-Axis Machining
- OMAX A-Jet Benefits
- Hurco Big Game Deal
OMAX Intelli-CAM
OMAX JetMachining Center owners get the benefit of Intelli-CAM, which is part of the Intelli-MAX Software Suite. Intelli-CAM is a highly advanced computer-aided manufacturing software program. It is equipped with two tools in one that generate both 2D and 3D tool paths from 3D models.
To accomplish this, the operator simply needs to import a 3D file and the object will appear in an interactive window. The 3D file can be one of many supported files types including 3D DXF, CATIA, DWG, SolidWorks and more. From there, with just a click, it can generate a 2D profile from any face or slice of the 3D shape.
Also, with the AutoPath function, it can create a tool path for the waterjet, while applying the attributes for 3D cutting. Then it exports it directly to Intelli-MAX MAKE. Here are some other features and benefits Intelli-CAM boasts:
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Runs as a standalone application, or integrated into a variety of 3D CAD systems
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Available free to new and existing OMAX JetMachining Center customers
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Decreases production time by integrating into workflow
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Easily control cutting path options
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Program complex dynamic bevels in minutes
Check out all of the OMAX waterjet systems available through Brooks Associates. They can help find the right machines for the shop’s needs. They also offer annual service contracts for OMAX machines.
Tips for 5-Axis Machining
For those just getting started with multi-axis milling toolpaths, or considering investing in a 5-axis machine, here are some tips:
1. Use clean geometry
Use simple geometry when driving multi-axis toolpaths. With such complex calculations being used, this is necessary. The geometry influences a variety of factors, including the type of chip produced, the finish, and the actual force placed on the part.
2. Contour driven is better
Swarf toolpaths can be surface or contour driven. The simpler of these two is contour, because it is a one-pass operation, making it the more reliable method for swarf milling.
3. Consider increasing cut tolerances
It might be worth it to open the toolpath tolerance depending on the quality and shape of the geometry. The toolpaths will generate faster if the model is large or complex, making it a good idea to start with looser tolerances.
4. Remember the “Use 4-axis” setting
It’s important to turn on the “Use 4-Axis” option in Tool Orientation when using multi-axis toolpaths on a single-axis rotary table machine.
Looking for a 5-axis machining center? Take a peek at Hurco’s U and SR Series of 5-axis machining centers offered by Brooks Associates.
OMAX A-Jet Benefits
Waterjet technology has been advancing for decades to make it more efficient and better in general. OMAX’s A-Jet is no exception. With the A-Jet, production time is significantly reduced because no secondary finishing is required.
This complete software-controlled multi-axis cutting head has amazing versatility. Its cutting range is from 0 degrees to 60 degrees, making it able to cut beveled edges, angled sides, and countersinks. It has the ability to compensate for taper and create complex 3D shapes with ease because of the advanced features in the Intelli-MAX Software Suite.
Other features and benefits of the A-Jet include:
- Designed for high flow/high power abrasive waterjet application with multiple pumps by using large diameter tubing with minimal pressure loss
- Three modes of taper compensation
- Supplied with a MAXJET 5i Nozzle, which includes an OMAX High Angle Fusible Mixing Tube
- Fixed focal point design, so the XYZ axes don’t need to move as the head tilts
Contact Brooks for more information about the OMAX A-Jet and OMAX waterjet systems. Visit their website to read OMAX case studies and watch videos of their machines at work.
Hurco Big Game Deal
Hurco is celebrating 50 years of the Big Game by offering a huge deal! The special package includes a brand new VMX50i/50-taper equipped with the Max5 control, CTS, and probing for $159,000. Visit the Brooks Associates website to learn more about the great deal.
Past Machining Newsletters
January 11, 2016 Machining Newsletter
December 14, 2015 Machining Newsletter
November 30, 2015 Machining Newsletter
November 10, 2015 Machining Newsletter
October 27, 2015 Machining Newsletter